Flow
Simulation
ML models predicting bottlenecks in real-time for optimal factory performance
Industry 4.0
Factory Builder AI
Eliminating the risk of inefficient capital expenditures.
Factory Builder AI is an intelligent platform for designing, modeling,
and optimizing industrial facilities
using machine learning-based flow analysis.
AI-Driven Factory Design
& CAPEX Optimization
Up To +40% Productivity Increase25% Faster Time-To-MarketAdvanced Failure Forecasting
ML bottleneck predictionPrevent failures before they occur
AI-driven designAuto layout optimization
Scenario simulationCompare 3+ alternatives at once
Why 70% of Industrial Projects Fail to Meet ROI
Global industries lose billions annually due to rigid
planning and preventable layout errors.
Expensive Manual Design:
Months of planning and high risk of human error.
Static Models:
Rigid standards (ISA-95) that can't adapt to market shifts.
Hidden Bottlenecks:
Problems are discovered only after the factory is built.
Bridging the Gap Between
Industrial Needs and Science.
Flow
Scenario
Simulation
Flexible change analysis tool to test and validate configurations instantly
AI
Assistant
Intelligent recommendations for the best configuration based on your data
Scientific
Foundation
Strong background in industrial cyber-physical systems (CPS)
Bridge
Technology
Connects industrial needs with advanced scientific research
Visual
Drag-and-Drop
Intuitive factory design platform with seamless visual workflow
Built by SCIENTISTS.
Validated by INDUSTRY.
01
Strong Scientific Foundation:
Backed by phd research, international patents, and software copyrights.
02
Multi-Level Precision:
We simulate everything—from a single production cell to a multi-facility enterprise.
03
Heterogeneous Integration:
Our industrial agents bridge the gap, allowing legacy equipment to communicate with modern ai layers.
04
Unrivaled Regional Lead:
The first and only ai-driven industrial optimizer tailored for the central asian market.
Built For
Antimony Processing
Optimization of flotation and refining processes at an antimony beneficiation plant
Results:
•ML model for predicting reagent consumption
and improving recovery rates
•ML-based tool for scenario modeling
and forecasting risks of KPI deviations
•7.5% reduction in beneficiation process costs
Predictive Maintenance
Developing a system for predicting maintenance and repair work and monitoring the wear of the ball mill at the gold processing plant
Results:
•A tool for monitoring the condition
of the ball mill has been developed
•A tool based on an ML model for scenario modeling
and predicting risks of deviations from KPIs
•Reduced the probability and number of gold extraction
plant downtime incidents by 35%
Gold Flotation
Optimization of the flotation, cyanidation, and refining processes at a gold processing plant
Results:
•ML model for predicting reagent consumption
and improving recovery rates
•AI-based tool for scenario modeling
and forecasting risks of KPI deviations
•5% reduction in beneficiation process costs
Bitumen Factory
Determination of the optimal bitumen mixture composition for experimental bitumen production
Thanks to Factory Builder AI, the client received:
•A digital model of experimental bitumen mixture production
•The optimal mix composition based on cost calculations
•A 20% increase in decision-making speed
•A 35% increase in production efficiency
ESG
Creation of water treatment method for the Mining & Environmental Department
The Oscar & Sons Group team delivered:
•Developed 2+ wastewater treatment methods:
ferrate treatment and ODR
•The improved methods provide up to a 50%
increase in treatment efficiency
•A reduction in CAPEX for method implementation
of up to 25%
Assembly Workshop
Optimize the large-assembly process for thermal-mechanical equipment for nuclear power plants
Thanks to Factory Builder AI, the client received:
•An improved process—free of "bottlenecks"
•A 30% increase in Overall Equipment Efficiency (OEE)
•Increase in Manufacturing Cycle Efficiency (MCE) by +10%
Operational Optimization
Creation of a digital simulation model of the factory, identify bottlenecks, and optimize the existing manufacturing process
The Oscar & Sons Group team delivered:
•A digital model of discrete manufacturing
•Improved factory layout without "bottlenecks"
•Increase in production efficiency by up to +45%
Factory Layout
Selection of the optimal layout for the production area for pilot production
Thanks to Factory Builder AI, FabLab Bishkek achieved:
•An increase in production efficiency of up to +40%
•An increase in decision-making speed of up to 25%
•A tool for scenario modeling
and forecasting risks of deviations from KPIs
Why Choose us
Criteria
Process Simulator
AnyLogic
FACTORY BUILDER AI
Visual Drag-and-drop Design
Change Scenario Simulation
Flow simulation
Integration with CAD tools
Advanced Analytics
ML predicting bottlenecks
AI assistant
Industrial Cyber-Physical Foundations
Price
$2,462-$3,693
$12,390-$18,990
$1000-$5000
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